Building a Digital Pattern Library and Visualising the Future Factory - 0010682

Innovative Outdoor Products is shifting from manual, paper-based production methods to a streamlined, digitally enabled manufacturing process. This project supports that transition by converting physical legacy patterns into CNC-ready digital files and creating a virtual model of the company’s proposed new factory layout. The goal is to improve efficiency, enable better planning, and prepare for future automation investment.

 What you’ll be working on:

• Digitise cardboard and plastic cutting patterns into CNC-compatible DXF files.
• Create a structured, searchable digital asset library categorised by SKU and material.
• Build a proof-of-concept 3D model of the planned new factory site using scanned equipment and spatial data.
• Simulate production flows to inform layout optimisation and investment decisions.
• Methods and Tools Pattern Conversion: Use Alphacam, Fusion 360, Rhino, or Inkscape for digitisation.
• Library Development: Apply consistent file naming, versioning, and classification.
• 3D Scanning: Use Polycam or Luma AI to capture existing machinery and assets.
• Factory Layout Modelling: Develop virtual layouts in SketchUp, Twinmotion, or Unreal Engine.
• VR Walkthrough: Create an immersive presentation to support senior decision-making.

Timeline and Milestones

Week Milestone:

• 1–2 Project orientation; choose digitisation approach; scanning plan
• 3–4 Start pattern conversion; scan key machinery
• 5–6 Build first VR layout; finalise CNC-ready pattern library
• 7–8 Present layout simulation; internal review and process documentation.

Intern Responsibilities

• Convert physical patterns into usable digital files for CNC.
• Use scanning and CAD tools to model the existing factory assets. 
• Construct and present a digital layout of the new facility.
• Record methods and results to support future expansion and upskilling.

Business Overview:

Innovative Outdoor Products is shifting from manual, paper-based production methods to a streamlined, digitally enabled manufacturing process. This project supports that transition by converting physical legacy patterns into CNC-ready digital files and creating a virtual model of the company’s proposed new factory layout. The goal is to improve efficiency, enable better planning, and prepare for future automation investment.

Skills Required:

• CAD/vector editing (e.g. Fusion 360, Inkscape)
• 3D scanning/modelling (e.g. Polycam, SketchUp, Unreal Engine)
• Organised and methodical,
• Confident working with production teams

To apply, please email: madesmarterinternships@growthco.uk quoting the reference number 0010682